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Training Programme
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Below is a series of training workshops designed to provide practical support for continuous improvement and operational excellence programmes. The content has been developed from our experience of helping companies to develop their ability to deliver never ending improvement. All programmes are built around practical problems and case studies. When run internally, they can be customised to address specific problem areas, launch improvement teams or facilitate action planning.

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TPM Best Practice Delivery,

"Hands on" 3 Day Practitioner Level Workshop (£950 plus VAT)

25 - 27th October 2010 Thames Valley University Reading, Herts UK
click here for pdf overview

More and more organisations are recognising the power of TPM to complement and accelerate the gains from their Lean and/or Six Sigma improvement programmes. Its capability to engage production and maintenance functions in delivery of zero breakdowns is well proven. From that foundation TPM provides the route map to reduce quality defects, improve process flexibility and release management/specialist time to focus on longer term business development.

Learn how to apply TPM tools to secure zero breakdowns, increase flexibility/capacity and establish the foundations for year on year improvement in OEE. During this workshop, participants will systematically apply a proven combination of over 20 TPM improvement techniques to a live manufacturing process. This is one of the reasons why the workshop is spread over 3 days. The practical application provides participants with essential experience of using TPM. This together with an electronic copy of the course workbook and action planing sessions are designed to aid the transfer of lessons learned on return to the workplace. Furthermore, these activities are carried out in teams providing the opportunity for participants to understand the teamworking and leadership processes needed to deliver lasting change and the successful application of TPM techniques.

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Lean Maintenance Workshop

3 Day Practitioner Level Workshop (£950 plus VAT)
27-29 September 2010 Highfield Park, near Reading, UK
click here for a Lean Maintenance Workshop pdf overview

The structured integration of Lean Maintenance within a Lean Manufacturing programme can deliver as much as 50% more in terms of performance benefits to your organisation.  This is the true potential value adding role of maintenance.

Lean Maintenance provides a route map to deliver high levels of reliability and transform the role of maintenance from one of fixing breakdowns to one of releasing new value from operations technology.

This 3 day practiitoner level workshop includes a 7 step maintenance review to identify where your organisation needs to evolve maintenance best practice to better support a Lean Manufacturing Six Sigma or TPM improvement programme.

 

   
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Lean Continuous Improvement Toolbox

3 Day Practitioner Level Workshop (£950 plus VAT)
30 November to 2 December 2010 Newbury, Berks, UK
click here for Lean CI Toolbox Workshop pdf brochure

This 3 day workshop provides managers, team leaders and change agents with a systematic application framework for Lean Thinking combining Lean tools with facilitation/change management processes.  The workshop sets out practical steps to engage all levels with lean concepts and the delivery of year on year improvement in performance.

Although the workshop material uses predominantly manufacturing based examples, the Lean CI Toolbox has been successful applied to non manufacturing applications.  The workshop emphasis will be adjusted to meet the needs of participants.

Based on our experience of supporting well know and award winning organisations the Lean CI toolbox provides all your organisation needs to introduce Lean or to raise standards to the next level.

  • The Lean CI Toolbox supports the application of Lean awareness/education, mapping, process and value stream analysis, set up reduction, performance management, audit/coaching, scheduling, standard practices for operations and maintenance, CANDO/5S, facilitation, coaching and programme management.
  • Participants will work through a manufacturing case study to develop examples of how to apply each stage. They will use this case study as a standard to compare their own practices, identify gaps and develop a customised improvement route map which they can apply back at their organisation.
Take aways include a Lean CI workbook to support the use of Lean Thinking to any application area and a customised Lean transformation road map to build on existing good practices and guide their Lean journey.
   

 

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Improving OEE for real
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This 1 day workshop is designed to engage shop floor and management in the steps of getting in control of technology and then fine tuning the operational supply chain. It includes the customisation of our four 90 day action learning projects to 1. establish the performance measures your organisation needs and correctly identify priorities, 2. establish a foundation programme to deal with common problems, 3. enhance action/review processes, upgrading problem prevention standards to hold the gains and 4. Set accountabilities to align management and teams behind delivery of strategic goals.

   
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Improving Internal Skill Development
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One of the most consistent inhibitors to growth is the lack of skills but with the right internal processes the impact of such problems can be reduced if not eliminated. Furthermore, as improvements are made and firefighting is reduced, jobs can be realigned to release specialist resources and provide the opportunity to up skill others. This one day workshop helps participants to design and deliver skill development processes to underpin continuous improvement and support business growth.

   
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Leading Shop Floor Improvement: A Workshop for Team Leaders
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This 2 day workshop provides a management and leadership toolbox to deliver continuous improvement through teams. The content has been designed to aid prioritisation, targeting of resources, development of realistic and achievable targets and programmes to secure lasting change. The outcome includes a customised development route map/coaching programme for individual team leaders and their teams.
   
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Lean TPM Overview
1 day workshop click here for zipped pdf file

Lean TPM provides an integrated toolbox to deliver company wide business improvement. It includes a structured route map to deliver best in class operational reliability, added value and customer responsiveness. Based on the experiences of organisations that have achieved long term outstanding performance, Lean TPM incorporates a practical leadership process that can align all levels of management and employees in never ending improvement.

   
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Sorting out the stores
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Store rooms are the sort of places that are used by many people but are prone to wasting time. Particularly if the store is unmanned for part of the working day. The end result is that people order more than they really need because they cannot find what is in stock, whilst others hoard personal supplies of parts just in case.

It is a place where time and money can be saved through better organisation particularly when combined with activities to build ownership amongst users

This one day workshop provides an introduction to assessing the end to end stores function from sourcing to part usage and replenishment. Although the material uses examples from an engineering stores, the technique is relevant to anyone with a storage problem to solve.

   

Booking on a workshop
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All of the above workshops can be run in house. As the content is also designed to provide hands on experience, the in house course can be used to agree improvement actions, provide,launch an improvement project and/or provide a practical team building event.

If you have a specific requirement, to book onto courses or check availability click below to contact us by email.